Rocking R Ace Hardware

Harrisonburg, VA |  SF: 13,250 |

General Contractor: Skyline Roofing, Inc.

Problem:

Rocking R Ace Hardware faced significant issues with their aging metal roof, which was experiencing leaks, poor insulation, and inadequate drainage. The existing skylights contributed to heat loss and water infiltration. Additionally, the gas line stubs and mansard needed adjustment to accommodate new insulation heights. The store required a reliable roofing solution that would improve insulation, ensure proper drainage, and provide long-term durability.

Solution:

Skyline Roofing provided a comprehensive retrofit solution to address all the issues faced by Rocking R Ace Hardware. First, we covered the (32) existing skylights with 24-gauge shop fabricated metal coverings to eliminate heat loss and prevent water infiltration. We then raised the mansard and gas line stubs to accommodate the new insulation heights, ensuring a seamless and secure fit. To enhance insulation, we loose laid 1.5# recycled EPS flute filler between the ribs of the existing metal roof panels and installed one layer of 20PSI 1.5” polyiso insulation over the EPS flute filler, significantly improving the thermal performance of the roof. To ensure positive drainage, we installed ½” tapered crickets on the upslope side of mechanical curbs, directing water away from critical areas and preventing pooling. We also installed wood blocking along the perimeter to match the new insulation heights, providing a solid base for the roofing materials. A fully adhered 60 mil EPDM membrane was installed, complete with flashings, details, and terminations per the manufacturer’s specifications. This membrane offers excellent waterproofing and durability. Additionally, we installed 24-gauge, Kynar finish, shop fabricated gravel stop edge metal and new 24-gauge, Kynar finish, shop fabricated box gutters, ensuring a robust and aesthetically pleasing edge treatment and efficient water drainage system. Finally, underneath the gas lines, we installed a sacrificial EPDM membrane and new wood blocking, providing additional protection and support.